The project’s objective is to support the creation of a resilient and sustainable manufacturing sector, that can deliver critical products in the face of major disruptions in a more localised and sustainable manner.
Overview of the Project | Delivering the Vision | Fundamental Research Programme | The Applied Research Programme; Our Application Studies | The Engagement Programme
Overview of the Project
Responding to sector needs and opportunity by defining a new type of manufacturing factories that can continuously adapt and be closely connected in a highly responsive manufacturing environment.
Made Smarter Innovation Research Centre for Connected Factories proposes a radical new approach to building the manufacturing infrastructure of the future based on autonomous morphing factories, which will challenge traditional manufacturing systems science.
This will allow future manufacturing operations to be delivered by ubiquitous production units that can be easily repurposed, relocated and redeployed in response to changing product requirements and volume demand.
We define the autonomous morphing factory as a “self-contained production unit that can continuously adapt its capabilities into different configurations by changing relationships between production resources.” These adaptations are designed to most effectively respond to product and demand variations and internal disruptions. We characterise the factory by 4 key facets:
Agility: Ability to respond to incoming demand and dynamically self-configure and self-organise to adapt to product variations and volume fluctuations.
Autonomy: Ability to interact with the operators and the environment and exhibit self-learning and self-adapting behaviours.
Multifunctionality: Ability to deliver a variety of processes and skills on a single platform.
Resilience: Ability to self-adapt, self-repair, self-calibrate and self-qualify.
An autonomous morphing factory is not confined to one location and can be geographically distributed or co-located and individual factories can be closed connected at different levels to form complex morphing manufacturing infrastructure.
Delivering the Vision
The vision for the Centre for Connected Factories is being delivered through 3 closely related strands:
An underpinning fundamental research programme: To deliver the principles, methods and models for the future autonomous morphing factory in terms of architecture, topology, configuration methods, IoT digital awareness, in-process monitoring and AI-based autonomous control.
A dynamic challenge driven applied research programme: To address emerging industrial needs and validate and demonstrate the results through a set of application studies.
A programme of networking and engagement activities with industry, other research centres and the general public: To maximise the impact of the research, encourage accelerated technology uptake and increase public awareness.
The Fundamental Research Programme
The Research Centre for Connected Factories is providing a unique opportunity for developing the Connected Morphing Factory as a multidisciplinary research programme at the interface between manufacturing systems science, factory informatics, control engineering, data science and human and business studies. To deliver this, the research programme has been divided into three Research Themes:
RT1 Architecture, Behaviour and Formation of Morphing Factories: This strand is developing the underlying principles, architectures, semantics and control methods for the connected morphing factory. It is investigating critical issues related to manufacturing capability acquisition, digital twin integration, reliable software authentication and data security.
RT2 Sensing and IoT for Factory Digital Awareness: This strand is focussing on the development of digital capabilities beyond those required to manage production operations by developing built-in awareness of the activities of the whole factory and factory network to enable adaptation to changing conditions and to support incorporation of new capabilities. It is integrating peripheral sensing and actuation systems to permit inputs from outside core production in both planning and execution processes, and develop digital capabilities to support remote, hands free, potentially remote management of operations. The decision-making process is supported by factory/ network of factories adaptability metrics.
RT3 In-process Monitoring, Control and Certification: This research strand is focussing on investigating how in-process monitoring and control can be used to extend the limits to morphability of manufacturing systems. This is being achieved by developing an in-process monitoring and control infrastructure that is able to provide real-time intelligence on the current and future states of a process, thus allowing dynamic task planning that can self-adapt to facilitate multiple product and process variations.
The Applied Research Programme: Our Application Studies
We are working closely with our industrial partners to address emerging industrial needs through a set of application studies to test, validate and demonstrate core principles and methods for connected morphing factories (our Technology Solutions). The Application Studies are exemplars of the morphing factory configuration and behaviour, addressing specific industrial needs.
The Engagement Programme
We are undertaking a broad range of activities involving industry, academia and the general public, with the aim of promoting the Centre, informing our research activities and ensuring we maximise the impact of our research. Our network of industry project partners – those who directly engage with and inform our research activities – includes representatives from key UK industrial sectors including aerospace, automotive, food and beverages, energy and construction. We are always interested in hearing from anyone interested in engaging with the Centre.
If you are interested in seeing how you could engage with the Centre for Connected Factories, please contact, Daniel Symes at daniel.symes@nottingham.ac.uk